Our Partners
Braided Wiring Harnesses
Celestix Industries India Pvt Ltd specializes in the manufacturing of braided wiring harnesses tailored for high-performance and high-reliability applications. These harnesses combine mechanical durability, electromagnetic shielding, and flexibility, making them ideal for demanding environments such as automotive, aerospace, industrial automation, and medical electronics.
As a contract manufacturer with over a decade of experience, Celestix delivers custom braided cable and braided cable harness solutions that are 100% custom-built to specification, with end-to-end QC, and compliance to global standards like IPC-standard braided cable, ISO 9001, IATF 16949, UL-approved braided cable, RoHS, and REACH. Our systems are equipped to handle advanced design complexity, and our Pune-based facility is optimized for scalable braided wiring production with lean cell-based layouts.
We offer both shielded and unshielded harness variants, with in-house options for braiding coverage between 60–95%, depending on EMI suppression and mechanical stress requirements. These assemblies are often integrated into automotive wiring harness, AC wiring harness, and abrasion-resistant braided cable categories to support industry-specific needs.
Braided wiring harnesses are often deployed in systems where signal integrity, resistance to mechanical wear, and thermal stability are absolutely critical. These assemblies provide 360° EMI shielding and long-term protection against vibration, abrasion, and environmental stress.
In settings with high electromagnetic noise or repetitive motion—like electric drivetrains, sensor clusters, and automated tooling—shielded braided wiring ensures consistent performance across duty cycles and environmental exposure.
At Celestix, the design and development process anticipates application-specific challenges. Every woven cable harness is validated for mechanical fatigue, electrical stability, and environmental compatibility through simulations and lab testing. Harness paths, connector angles, insulation materials, and grounding strategies are all optimized to ensure stable performance.
Our process includes:
Virtual prototyping using Siemens NX, Arcadia, or EPLAN Harness proD
3D-printed routing mockups to validate fit and strain-relief
FMEA-backed design reviews to preempt failure modes
Integrated planning for maintenance access and assembly time savings
Failure-prone variables such as connector corrosion, cable fatigue, and insulation breakdown are resolved through:
Precision crimping with real-time force monitoring
Over-molded sealing for ingress protection
Specialized sleeving for high-temperature or high-vibration zones
Pull testing and bend testing across simulated lifecycle durations
This systems-driven approach ensures every Celestix braided cable harness is field-ready and built to outlast its operating environment.
Making the right choice in component sourcing goes beyond datasheets. It demands assurance that every factor—from technical integrity to delivery precision—is handled with care.
Celestix supports a wide spectrum of demands across automotive harness manufacturers, OEM system integrators, and specialty equipment producers. Whether specifying a sleeved control harness for robotics or evaluating braided motor cable harness assemblies for EVs, the approach is always the same: ensure compatibility, durability, and repeatability.
Why Celestix:
Minimized risk of recalls, rework, or non-conformities
Fewer surprises due to proactive design support and transparent communication
Assured compatibility with adjacent systems and evolving regulatory standards
Accelerated onboarding through documentation support and prototype sleeved cable samples
More than a vendor, Celestix is a strategic ally in safeguarding product quality, reducing project uncertainty, and ensuring long-term lifecycle value.
EMI/RFI Shielding: Braided sleeves act as a Faraday cage to protect sensitive signals from interference.
Mechanical Protection: Withstands abrasion, friction, and mechanical wear in harsh operating environments.
Thermal Endurance: High-temperature braids (up to 1600°C) available using materials like glass wool sleeving.
High Flexibility: Ideal for dynamic systems like robotic arms, automated conveyors, and engine movement zones.
Customizable Design: Supports multi-branch, multi-connector configurations and integrated over-molded connectors.
Lightweight Construction: Options for aluminum-copper hybrids to reduce weight in EV and aerospace systems.
Advanced Termination Options: Resin infills, shrink boots, back-shells, and integrated strain-relief boots available.
Flexible sleeved cable solutions for compact and moving installations
Durable braided cable constructions to handle mechanical stress
Smart sleeved harness options for data/signal integration
Electric & Hybrid Vehicles (EVs): Battery, inverter, and motor connection harnesses.
Industrial Automation: Robotic machinery, CNC systems, factory automation lines.
Aerospace & Defense: High-reliability connections in vibration and EMI-prone environments.
Medical Devices: Diagnostic equipment and patient monitoring systems requiring signal purity.
Telecom & Network Equipment: Shielded backplanes, sleeved data cable and signal routing harnesses.
Energy & Railways: High-temperature sensor lines, traction motor feeds.
Oil & Gas: Instrumentation harnesses in chemically aggressive environments.
Consumer Electronics: Braided USB harness, braided audio cable harness, and lighting systems.
Wire Gauge & Strand Count (26 AWG to 0000 AWG)
Connector Type & Pin Configuration (TE, Molex, Deutsch, Amphenol, MIL-spec)
Over-Molding Materials & Geometry (TPU, TPE, PA6)
Labeling & Barcoding for Traceability (QR codes, RFID)
Shielding Layer Type & Coverage Density
Routing Geometry, Clamps, and Mounting Accessories
Color-coded and Laser-Marked Wire Identification
In-House Braiding & Over-Molding Capabilities for all types of sleeved cable harness assemblies
On-Site Lab Testing: Pull Tests, Crimp Cross-Section, Hi-Pot, and Continuity
IPC-620 Certified Operators
Responsive Support for FA/PPAP Documentation
Lean, Agile, and JIT Manufacturing Systems
Flexible Volume Handling: Prototypes to High-Volume Runs
Strategic Supplier Relationships: Molex, TE, 3M, Amphenol, and more
Hands-on DFM/DFA Collaboration for rapid iteration and long-term reliability
Root-cause failure analysis and continuous improvement protocols
Customer-centric support model with clear accountability at every stage
Global Export Capabilities with compliance documentation (CE, EAC, UKCA, BIS)
Recognized as a trusted braided cable supplier and OEM braided harness partner