Custom USB Cable Assemblies and Over-Molded USB Connectors

When performance matters and deadlines are non-negotiable, Celestix delivers. We specialize in custom USB cable assemblies, molded cable assemblies, and wire harness assembly solutions built to exceed expectations—whether it's for consumer tech, rugged industrial setups, or precision-driven medical systems.

As a trusted USB cable supplier with deep expertise and zero-defect ambition, we bring clarity, consistency, and confidence to every build. From compact USB-C cable harnesses to full-scale OEM deployments, our in-house production model keeps quality close and lead times short.

No hand-offs. No missteps. Just purpose-built assemblies, aligned to your specs, ready for real-world conditions. That’s the Celestix standard.


Product Overview

Our USB solutions cover a wide spectrum of industry needs, including:

  • USB Type-A, Type-B, Mini-USB, Micro-USB, USB-C configurations

  • USB 2.0, 3.0, and 3.1 Gen1/Gen2 compliant cable assemblies

  • USB data cable and USB charging harness options

  • High-speed data transfer up to 10 Gbps

  • Power delivery support up to 100W (20V, 5A) for USB-C

  • Options for multi-port, USB hub wiring harness configurations


Key Features

  • Over-Molded Connectors: Robust strain relief and environmental protection

  • Custom Cable Lengths and Gauges: Tailored as per application and routing needs

  • High-Quality Shielding: Foil and braided shield options for EMI/RFI protection

  • Flexible USB cable design: Highly adaptable to space and routing needs

  • Rugged USB cable builds: Designed for high-vibration and high-humidity applications

  • Flame-Retardant Jackets: Compliant with UL94 V-0 for high safety standards

  • Shielded USB wiring: Maintains signal clarity in noisy environments

  • Compact USB harness variants for tight installs

  • Modular compatibility with USB-C cable harness and peripheral device connectivity


Design-Driven Performance

Each USB assembly is guided by a structured development process focused on manufacturability, quality, and application compatibility. Our approach emphasizes:

  • Prototyping flexibility for early validation and iteration

  • Material selection aligned to electrical, thermal, and environmental requirements

  • Scalable design strategies that adapt to diverse routing and enclosure constraints

  • Configuration readiness for power, data, or hybrid cable harness systems

  • Adaptation to evolving market needs, including smart USB harness solutions

This commitment ensures our products integrate seamlessly into customer systems without compromise.


Built-in Reliability Assurance

We embed long-term durability into every USB cable assembly with:

  • Design practices that reduce strain and mechanical fatigue

  • Material and over-mold strategies that combat corrosion and connector wear

  • Assembly standards that support consistent mating, signal integrity, and lifecycle performance

  • Validation processes that simulate environmental and mechanical stress factors

Each build is qualified through test and inspection protocols that mirror the real-world environments it’s meant to serve.


Extended Services & Customization

Celestix offers tailored services to support dynamic customer demands:

  • Low-to-high volume support for OEM USB cable harness programs

  • Agile tooling setups to accommodate last-minute design modifications

  • Branding services: logo printing, labeling, color matching, and custom packaging

  • Design advisory for connector orientation, routing optimization, and interface simplification

  • Contract manufacturing support for long-term deployment or high-mix requirements

Whether for a one-time build or recurring program, our custom solutions enable faster time-to-market and lower total cost of ownership.


Confidence Through Proven Execution

We deliver consistent value with:

  • Reliable USB wiring and full documentation

  • Full in-house control through in-house USB wiring harness production

  • Flexible fulfillment for low- and high-volume, contract USB harness programs

  • Certifications: UL-approved USB cable, CE-certified USB cable, BIS-compliant USB harness, RoHS USB wiring, USB-IF certified harness

  • Transparent collaboration from requirement gathering to post-delivery support


Materials & Construction

  • Conductors: High-purity copper, tinned or bare

  • Insulation: PVC, TPE, or Teflon

  • Jacket Options: Custom-labeled, branded, or color-coded

  • Over-Mold Compounds: PU, PVC, TPE

  • Options: USB charger wiring, USB peripheral harness, USB hub wiring harness, USB audio cable, JST cable assembly, custom power supply cables


Quality and Compliance

  • 100% continuity and high-voltage testing

  • Mechanical validation: crimp pull-force, flex, vibration

  • Certified to:

    • ISO 9001, IATF 16949, UL, RoHS, REACH, CE, IPC/WHMA-A-620, BIS


Applications

  • Automotive: Infotainment, diagnostics, EV charging

  • Medical Devices: Monitoring, data transfer, charging

  • Industrial Automation: Controllers, HMIs, power/data IO

  • Consumer Electronics: Phones, speakers, audio/visual

  • Telecom: Routers, hubs, network interfaces

  • Appliance OEMs: Control panels, modular interface wiring


Why Choose Celestix USB Assemblies?

  • In-house Over-Molding and contract USB harness production

  • Custom designs for high-speed USB harness and space-constrained builds

  • Fast prototyping and scalable USB wiring for growth

  • Branding-ready and OEM USB cable harness partnership support

  • Full vertical control from design to delivery: reliable USB cable supplier


Ready to take the next step? Whether you need a quick-turn prototype, a high-volume rollout, or a tailored design consultation, our team is here to make it happen. Reach out via our contact form or drop us an email, and we’ll align with you to scope out the right USB cable solution—quickly, clearly, and on your terms.


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