Solar Cable

At Celestix Industries India Pvt. Ltd., we don’t just build solar wiring harnesses—we engineer solutions that power reliability, efficiency, and long-term performance. Every harness we produce is designed to thrive in real-world PV environments, whether it's a vast utility-scale farm, a rooftop installation, or an advanced battery energy storage system.

Our approach to solar harness manufacturing is precision-driven, failure-resistant, and tailored to the industry’s evolving demands. We integrate cutting-edge materials, field-tested designs, and a rigorous quality assurance process to ensure long-term resilience under extreme conditions.

This guide is built for engineers who need precision and for buyers who demand reliability. From material selection to testing protocols, let’s break down how Celestix delivers solar wiring harnesses that stand out in performance and durability.

Why Solar Harnesses Fail—and How We Fix It at the Design Stage

Solar harnesses fail when corners are cut. That’s why we engineer against the most common failure modes:

Our Fix: Failure-Mode-Informed Design

• Torque-validated and pull-tested

• Overmolded with IP68-rated materials

• UV- and ozone-resistant, per IEC & UL standards

• Integrated with strain reliefs, grommets, and cable glands to prevent wear and stress failures

• Engineered with proper bend radius and flex-resistant insulation to handle dynamic tracking systems

Component-Level Confidence for Every Solar Application

Engineered for Environments That Don’t Forgive

Solar farms operate in some of the most extreme environments. Our harnesses are built to perform in:

• Floating Solar Installations – Waterproof, salt-resistant, reinforced sheathing

• Desert Utility Plants – High-temperature, sand- and UV-resistant materials

• Tropical Zones – Mold-, humidity-, and rodent-resistant construction

• High-Altitude Farms – Insulated for extreme cold, high-voltage protection

Each harness is subjected to:

• IP67/IP68 sealing validation

• Salt spray exposure >1000 hours

• Thermal cycling (-40°C to +90°C with dwell time stress)

• Vibration and flex testing for movement durability

• UV & ozone exposure testing >72 hours per IEC standards

• Dielectric withstand testing to confirm insulation reliability

• Bending cycle tests for long-term flexibility in tracker-based systems

What Buyers Want (and What Celestix Delivers)

Today’s buyers are not just looking for the lowest price—they want reliability and consistency.

We also offer buffer stock solutions, dual-vendor raw material sourcing, and rapid production scaling for OEMs.

For Engineers: Built to Fit, Tested to Last

We work alongside engineering teams to design smarter, more reliable harnesses:

• Compact, efficient routing with space-saving designs

• Shielded solar wiring for EMI-sensitive applications

• Pre-terminated, modular assemblies to minimize field errors

• Integrated grounding and bonding options for safety

• Overmolded connectors for rugged, moisture-sealed connections

• Bespoke labeling, color coding, and serial tracking for maintenance ease

Every unit is tested for:

• Hi-Pot / Dielectric withstand

• Continuity & circuit validation

• Pull force and crimp retention

• UV & thermal aging stress tests

• Salt fog & damp heat exposure

• Resistance stability under load

• Ingress protection (IP67/IP68 validation)

• Contact resistance for long-term electrical integrity

We supply PPAP documentation and custom test programs for clients requiring additional validation.

Why OEMs Partner with Celestix

• In-house manufacturing for complete cost and QC control

• Scalable production—5x–6x growth capacity annually

• Prototype to mass production—engineered for efficiency

• Logistics flexibility—domestic and export fulfillment

• Engineering Change Requests (ECR)—version-controlled, 48-hour execution

• End-to-end documentation—full traceability with audit-ready data

We also maintain client-specific test benches for functional validation under simulated operating conditions.

Final Word: The Smart Choice is the Reliable One

A solar DC wiring harness, solar AC cable harness, or a full photovoltaic cable harness—no matter the complexity of your solar system, Celestix delivers solutions engineered for long-term efficiency and durability.

We go beyond basic manufacturing—we design, validate, and refine every harness to ensure precision performance, safety, and zero-failure reliability in the field.

Each product is:

• Tested rigorously under real-world environmental stresses

• Proven through advanced validation in our in-house quality labs

• Certified to global standards including UL, BIS, IPC-A-620, and TUV

From utility-scale solar farms to complex microgrid setups, Celestix harnesses are built to perform, engineered to last, and trusted by industry leaders.

Partner with us for smarter, safer, and scalable solar wiring solutions.